Precision-aligned machines run more smoothly and suffer fewer failures – plus they consume less energy. Precision alignment must be part of your reliability improvement strategy. Precision Shaft Alignment makes it easier to gain knowledge, confidence, and competence.
Achieving precision alignment (and eliminating soft foot) is one of the keys to achieving reliable rotating machinery. With each rotation of the shaft, misalignment puts the shaft, coupling, bearings, seals, and the support structure under undue stress and strain. It sucks the life out of the machine and consumes additional energy.
It is simply not adequate to use a straightedge or dial indicators (unless trained in the precision use of the dial indicators). Precision alignment and the elimination of soft foot (base and foot flatness, pipe strain elimination, etc.) are some of the fundamental skills of an organization seeking to improve reliability.
Precision Shaft Alignment provides step-by-step training, one slide at a time. Quizzes on each topic area are also included in the training.
- An overview of precision alignment
- A detailed introduction to alignment including the reliability benefits
- The basics of dial-indicator calculations
- Rim-and-face and reverse-dial dial-indicator alignment overview
- Pre-alignment checks
- Soft foot detection and correction
- The rim-and-face method in detail
- The reverse-dial method in detail
- Laser alignment methods in detail
- Moving the machine (and how to deal with the bolt bound and base bound situations)
- Dealing with dynamic and thermal growth
- Machine train alignment