Precision-balanced machines run more smoothly and suffer fewer failures – plus they consume less energy. Precision balancing must be part of your reliability improvement strategy.
A precision-balanced rotor reduces the centrifugal forces on the shafts, bearings, and the supporting structure. Unbalance sucks the life out of rotating machinery, greatly increasing the likelihood of premature failure. In addition, unbalance can result in structural failure, poor product quality, and noise that disturbs workers and neighbors of the plant site.
The course is designed to establish the fundamentals and then cover each of the common balancing techniques.
- Introduction
- What is unbalance
- What causes machines to be out of balance
- Understanding phase
- Phase conventions
- Advanced phase
- Understanding vectors
- Balancing theory
- Different types of unbalance
- Diagnosing unbalance
- Confusing unbalance with other fault conditions
- Preparing for the balance job
- Single plane balancing
- Single plane vector balancing
- Two plane balancing
- Static-couple balancing
- Balancing overhung rotors
- Four run no phase balancing
- Trial weight selection
- Splitting and combining weights
- What can go wrong – and how to recover
- Tolerances and quality and the ISO standards
- Tolerances and quality and the API MIL standards
- Conclusion